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After a crash: checks and repairs

By Paul Walsh Last reviewed

Every helicopter pilot crashes. The difference between a quick fix and a disappointing next flight is a methodical check afterwards, because crashes bend parts that look fine.

Immediately after the crash

  1. Throttle hold on, or cut the throttle.
  2. Unplug the battery before touching the helicopter.
  3. Check the battery for dents, splits or swelling, and put it somewhere safe. See LiPo battery safety.
  4. Collect every piece, including bits of blade.

The checklist

Work from the top down.

Part What to look for Usual fix
Main blades Cracks, chips, delamination, bends Replace as a pair
Feathering shaft Bend: blade grips won't turn smoothly Replace
Blade grips Cracks, play, rough bearings Replace grips or bearings
Main shaft Wobble when spun Replace
Ball links Cracked, popped off, sloppy Replace
Swashplate Wobble, cracked balls Replace or tighten
Main gear Stripped or chipped teeth Replace
One-way bearing Rotor turns both ways or slips Replace
Tail boom Bent, cracked Replace
Tail belt or torque tube Stripped teeth, stretched Replace
Tail blades and grips Cracks, bent hub Replace
Servos Stripped gears, jitter, not centring Replace gears or servo
Flybarless unit Moved on its pad Remount flat and square
Landing gear and canopy Cracks Replace or repair
Motor and ESC Smell, hot spots, damaged wires Check before powering up

On small direct-drive helicopters, also check the motor shafts and the tail motor mount.

Don't straighten, replace

Bent shafts and blades can look straight after "fixing", but they cause vibration that loosens screws and confuses the gyro. Shafts and blades are cheap compared with the damage vibration does.

Before the next flight

  • Swashplate level and servo arms at 90 degrees: see swashplate levelling.
  • Gyro directions correct: with the motor disabled, tilt and turn the helicopter by hand and watch the corrections.
  • Blade tracking: after the first spool-up, check from a safe distance.
  • All screws tight, with thread lock on metal-to-metal screws.

A sensible crash kit

For any helicopter you're learning on, keep:

  • A set of main blades and tail blades.
  • A main gear (two for small helicopters).
  • Feathering shaft and main shaft.
  • Landing skids or gear.
  • A tail belt or tail boom, depending on the model.
  • Servo gear sets for your servos.
  • Spare ball links and screws.

When to get help

If the electronics are damaged, or the fault survives the checks, see RC helicopter repair. For faults that appeared after a crash, the RC helicopter troubleshooting guide helps narrow it down. Flying planes too? See repairing a crashed RC plane. Back to the RC helicopters hub.

Frequently asked questions

Can I straighten a bent helicopter shaft?

No. A straightened shaft is never truly straight and will cause vibration. Shafts are cheap; replace them.

What breaks most often in an RC helicopter crash?

Main blades, then main gears, feathering shafts, tail blades, landing skids, and servo gears. On small models, the canopy and tail boom too.

Is my LiPo safe after a crash?

Check it for dents, splits and swelling. Put it somewhere safe for half an hour before charging. If it's damaged, retire it.

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